OPGW Submarine Cable Planetary Strander Machine 75MM Diameter

JL-560/6+12+18 Planetary Stranding Machine

• Machine usage

This machine is mainly use for laying-up and stranding the control cable, signal cable and insulation core.

• Main Technical Spec

• Stranding single wire diameter Φ2.0～Φ11mm
• Max stranding OD Φ75mm

• Cage max rotating speed(actual running speed)

6B 49.6～90r/min

12B 44.0～80r/min

18B 38.6～70r/min

• stranding pitch

6B 58.5～867mm

12B 65.9～977.3mm

18B 75.3～1114mm

• Capstan max line speed 5.27～43m/min
• Capstan wheel diameter Φ1600mm
• Pay off in cage PN560
• Central pay off reel size PND1000～1800mm
• Take up reel size PN1600～2500mm
• Main motor power 55kW(AC)
• Take up motor power 11kW(AC)
• Central height 1000mm

• Main components
  • Φ1800 portal type pay off 1SET
  • # Shape wire guide stand 1 SET
  • 6,12,18B cage EACH 1 SET
  • Wire assembling stand 3 SETS
  • Nonmetal taping head 2 SETS
  • Meter counter 1 SET
  • Φ1600 dual capstan device 1 SET
  • Φ2500 portal type take up stand 1 SET
  • Electrical control system 1 SET
  • Safety fence 1 SET

• Main parts specification and structure
  • Φ2000 portal type pay-off stand
    • Pay-off bobbin PN1000～PN1800
    • Max. Loading weight 8T

• Pay-off tension is controlled by mechanical friction and can be adjusted.
• Portal type structure, with function of lateral moving and automatic centreing.
• Bobbin is lifted, clamped and loosen electrically.

• 6,12,18B cage
  • Pay off in cage PN560

• Cage max rotating speed(actual running speed

6B 100r/min

12B 85r/min

18B 70r/min

• Stranding Pitch 60-1400

• Pintle type manual clamping and manual release the reel, with locking bolt. Pay off tension Hysteresis control and can be adjustable. Pay off tension 1.2-7.5kg.
• 6B,12B,18B stranding cage adopt shaft transmission, Danfoss Driver control the motor running. Cage adopt dual support. Main shaft is seamless steel tube,connecting plate by keyway rising,stranding cage’s rigidity is good. 12B stranding cage uses a set of auxiliary roller, 18B stranding cage uses 2 sets of auxiliary roller, using gear+timing belt for back-twiste, stranding cage can rotate at high speed for long.
• Stranding cage uses pneumatic disk type brake.
• The front support of stranding cage has urgent stop,alarm,jog buttons,which is easy for equipment operation.

• Non-metal taping Head
  • Max OD Φ75mm
  • Pad QTY 2/Pads
  • Pad OD Φ600m X Φ80
  • Tape width 20～100mm
  • Tape thickness 0.05mm
  • Max speed 500r/min
  • Tape pitch 13-205

• Taping material is Polyester tape,ELE,non-woven belt etc..
• Tape tension is controlled by mechanical friction.Tension can be ajusted, tension range 1-10kg .
• With function of wire-finish and wire-break detection
• Adopt push-pull safety door

• Mechanical & Electrical Meter counter
  • Meter counter circumference 500mm
  • Max. meter counting length 9999m
  • Meter counter precision error ≤3‰

• Single driving wheel, two wheel structure, vertical type, pressing wheel has spring damper, inlet and outlet wire haveguide roller.
• With function of electrical counting

• ΦΦ1600 dual capstan device
  • Capstan wheel diameter F1600mm
  • Line speed 43m/min
  • Speed change 36 step
  • Max pulling force 5T

• Capstan wheel groove 5,6 groove, single wheel driving
• Capstan wheel and separate wheel surface Chrome coating, groove shape is U type, seperated wheel install incline which is easy for cable moving to avoid the scratch.
• With pneumatic pressing wire device,make sure cable is not loose when stopping, stranding pitch is stable.

• Φ2500 portal type take-up stand with traversing
  • Take-up bobbin PN1600～PN2500mm
  • Max. Loading capacity 15T
  • Take-up motor power 11KW(AC)
  • Traverse motor power 1.5KW(AC)
  • Portal type structure; bobbin is lifted, clamped and loosen electrically.
  • T/U adopts AC motor, controlled by inverter. T/U tension is stable or can be adjusted
  • Wire traversing is moved by portal stand, driven by AC motor, controlled by inverter. Traversing speed can follow take-up speed. Traversing pitch is step-less, and with the function of adjusting quickly.
  • With the protection of clamping bobbins; terminal protection of lifting bobbin and moving

• Electrical transmission and control system
  • Power supply: 3phase and 5 wires, 380V(±10%), 60HZ
  • Whole machine adopt shaft transmission, adopt Siemens S7-300 PLC and PROFIBUS BUS control the whole line. Driver adopt Danfoss AC driver to control the AC motor start, running and speed control. Adopt Siemens touch screen, can be set/modify the data on touch screen.
  • Protection
    • Driver Fault Alarm
    • Take up overloading and power protection
    • cage wire break protection

• Air supply
  • Air voltage 0.6Mpa
  • Air volumn 0.8m³/min
  • Compress air should be dry, impurity-free.

• Other
  • Motor adopt Siemens motor
  • Bearing adopt Haerbin,luoyang,wafangdian brand.
  • Voltage electrical parts adopt Schneider.
  • PLC adopt Siemens brand.
  • Driver adopt Danfoss brand.
  • Pneumatic parts adopt AirTEC.
  • Machine Direction: from left to right, face to machine, left is pay off and right is take up.
  • Color code supply by customer
  • Customer supply the reel drawing
• Drawing data
  • General diagram,foundation diagram
  • Electrical pricipal diagram,electrical pipeline diagram,outer wiring diagram
  • Equipment transmission mechanism diagram,pitch table
  • Operation mannual and electric mannual